What is a waffle roof? Application, advantages, disadvantages

What is a waffle roof? Application, advantages, disadvantages


What is a waffle roof? Application, advantages, disadvantages, how to implement and everything you need to know about it

 

Rose Roofing: What is a waffle roof? It is a topic that we want to examine in this article. We also describe the application, advantages and disadvantages and how to implement this roof. In fact, the waffle roof is one of the types of concrete roofs, which, in addition to its beautiful appearance, also has many economic and technical advantages. Waffle mold is used to implement this structure, which greatly reduces the dead weight of the structure. The waffle structure creates a beautiful view on the lower surface of the roof. On the site of Zagros Bana company, you will get to know about the historical background, the method of execution, how to design, the advantages and disadvantages of the waffle roof, as well as its application, and what is the waffle roof?The answer is given.

 

Also, in this article, large structures that have used this method and are used in them are reviewed. Types and important details about Bayan Waffle Roof and your frequently asked questions will be answered. Therefore, if you intend to get comprehensive information about the waffle roof, we suggest you stay with Zagros Bana until the end of this article.

 

Waffle roof implemented in Tehran

If you want to have complete information about the waffle roof, its benefits and features, listen to these podcasts.

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What is a waffle roof? History of Waffle Roof

The history of waffle roof starts from the beginning of the 19th century with the development of structural technologies, modern machines in the field of construction. Initially, the waffle roof was mainly used in American and European countries. The advantages and comfort and, most importantly, the endurance of these roofs made this structural system still used today. Many engineers and designers of professional structures choose waffle roofs for special buildings and advanced structures. Waffle roofs are used in various structures with wide openings such as stores, parking lots, hotels, shopping centers, museums, universities, lobbies, swimming pools, and sports halls.

History of waffle roof in Iran

In order to answer the question of what is a waffle roof and its history, we must refer to our history. It is interesting to know that the idea of ​​two-way cargo goes back to the Achaemenid period, about 2500 years ago. According to the remains and according to the analysis of archaeologists, the roof of Persepolis was made of perpendicular wooden beams. Also, the idea of ​​using the function of the waffle roof can be seen in the building of the Acropolis of Greece, the same period as the Achaemenians.

A model of Persepolis with a two-sided roof

 

Waffle roof implementation method

The implementation of the waffle roof has such a stage. Briefly, we describe each of these steps below. Among these steps, we can refer to the underlaying of the waffle roof, porcelain mold, reinforcement, concreting, mold removal and carpentry operations.

Implementation of the waffle roof

Waffle roof underlayment operation

 

The first step of implementing a waffle roof is the foundation operation, which begins with the installation of jacks and continues with the use of waffle molds. But what is the difference between a beam roof and a waffle roof? Installation of jacks is done like a block beam roof and there is no need for a metal mold because the waffle molds are placed directly on the metal cans and provide all the space needed to keep fresh concrete. . Of course, it is not without grace to know that in the informal modification of waffle roof engineers and contractors, this stage will also be called the chassis drawing stage. In fact, this step prepares the ground for arranging the waffle molds according to the plan of the Chinese mold.

 

Waffle roof project in Herat, Afghanistan by Zagros Bana Group

 

Chinese waffle mold step

After placing the waffle molds, rebar and reinforcement operations begin. During rebar installation, the passage of executive agents is done without any problems. Because the molds have high strength. Of course, this feature is very important during execution. Due to the easy movement of workers, the time of the roof will definitely be shorter. After the strength of the structure, this is the second factor that the Zagros team makes possible by implementing the waffle roof.

 

Waffle roof concreting

After the final controls, the concreting operation is done and if desired, the upper surface is completely polished. This work can be done using a butterfly trowel. Although this increases the beauty and quality of the work, it is not necessary.

Waffle roof molding stage

After the time has passed and the curing process is completed, the concrete hardens and the molding operation is done. At this stage, care should be taken so that the molds do not get stuck in the concrete and do not crack when they are pulled out. Because waffle molds are reusable, it is recommended to be very careful in maintaining them.

Double sided waffle roof molds

Waffle joinery operation

Joinery is the final stage of the roof. In some halls and rooms, false ceilings are used at this stage. On the other hand, in some halls, the roof view is used as an exposed and final view, which can be used with eye-catching lighting and designs.

 

What are the essentials of waffle roof design?

 

Today, waffle roof design, like other design issues, is done with the help of software and based on regulations. Safe and Etabs software are usually used to design this structure. There are different guidelines for designing regulations. In Iran, there is a unified procedure in this regard, and the design should not be done according to taste.

What are the waffle design parameters?

 

But what are the design parameters?

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